工业与工程

工业与工程

Active Light

  • Staff at the centre of lighting design – Human Centric Lighting
  • The visual, emotional and biological needs of humans working both at night and during the day are taken into account
  • Safety, precision and quality are encouraged
  • Innovative sensor technology for activity-based lighting that automatically adapts to the user scenario

www.zumtobel.com/activelight

工业与工程

Challenges and focus topics in your project design

Productivity

 

 

 

 

 

The job market is influenced by high education standards and demographic changes.
 

  • Companies must respond to these changes and adapt lighting to increasingly complex work processes and the individual needs of employees
  • The connection and communication of people, machines, systems and products ensures a further increase in productivity in the form of reduced production times, data analysis, as well as decreased error rates and work-related accidents
Adaptability

  

 

 

 

 

Production processes change at increasingly shorter intervals – rooms regularly have to satisfy different utilisation scenarios and visual requirements.
 

  • Lighting systems have to be highly flexible
  • Quick changes to layouts
  • Minimising production downtimes
  • Minimising production downtimes

工业与工程

Challenges and focus topics in your project design

Reliability

 

 

 

 

 

Industrial and craft businesses are very diverse and characterised by very different environmental conditions – the lighting requirements also vary accordingly.
 

  • The detection of the prevailing environmental influences plays an increasingly important role in choosing the right lighting, for example:
    • temperature ranges
    • moisture and dirt accumulation
    • cleaning procedure
  • Chemically contaminated ambient atmosphere
  • Checklists for detecting the basic conditions in industrial projects as assistance
Efficiency

 

 

 

 

 

The energy requirements in industrial companies are high due to the long operating and production times.
 

  • A negative carbon footprint and increasing energy costs
  • The right lighting and control system considerably contributes to the optimisation of energy resources
    • Energy-efficient, dimmable LED luminaires can cut power consumption by up to 25 percent in comparison to conventional lighting solutions
    • The intelligent use of presence and daylight sensors and time management systems reduces the need for artificial light even further

工业与工程

Logistics

High flexibility
  • Track systems are perfect for quickly reacting to modified layouts
  • If LED optics are replaced, the general appearance of the luminaires remains unchanged despite the different light distribution
Ideal illumination
  • Glare for forklift drivers when loading and unloading high shelves
  • Ideal light quality with good glare suppression has a positive effect on productivity and motivation and increases safety
  • Narrow-beam optics for uniform vertical illumination of the shelves in high-bay warehouses; at the same time, horizontal transportation areas are well illuminated
Energy and cost savings
  • High energy consumption due to operating times and room sizes – at least 20 percent of the operating costs of a logistics facility are required for lighting
  • Costs are reduced with efficient LED luminaires with targeted light direction
  • Lighting management systems with corridor functions reduce lighting usage times in areas that are only occasionally used by people
Maintenance
  • Maintenance work in high logistics warehouses is time-consuming and expensive
  • Durable LED luminaires minimise the need for maintenance work
  • Innovative designs reduce dirt accumulation, support the cooling of luminaires and make cleaning easier

工业与工程

Metal working

Variable work tasks
  • If tasks in the production area change, lighting conditions must be adapted appropriately
  • Track systems are highly flexible and adjustable – the position, type and number of luminaires can be changed quickly and simply
Durability
  • Industrial LED luminaires from Zumtobel are specially designed for demanding environments and are equipped for a long service life with the lowest possible reduction in luminous flux
  • High degrees of protection and optimised luminaire surfaces minimise the accumulation of dirt, and cleaning and service intervals can be prolonged
Oily environments
  • Luminaires are exposed to coolants, oil vapours and metal dust
  • Luminaires made of PMMA with high IP protection classes offer maximum robustness and prevent the penetration of foreign objects
Shiny surfaces
  • A wide range of visual tasks in the metal industry: rough jobs and fine inspection work close together despite individual lighting requirements
  • Disruptive glare by reflection on reflective materials can be minimised with uniform light distribution and the correct luminaire arrangement

工业与工程

Automotive

Efficiency
  • Energy requirements for lighting in large production halls are high due to the necessary high lumen packages
  • Clear energy savings through the use of dimmable LED luminaires
Silicone-free content & degree of protection
  • Silicones influence the wettability of material surfaces – coating processes are impaired, visible defects occur
  • Strict regulations in the automotive industry often prohibit the use of luminaires containing silicone in order to minimise the risk of contamination
  • Using a higher degree of protection of at least IP5X is recommended for optics and LEDs
  • Contamination of and damage to the luminaire are avoided since flying sparks do not penetrate the housing during cutting work
Maintenance
  • Replacing lamps and luminaire parts can be costly and time-consuming if production has to be interrupted or the areas are difficult to reach
  • Durable LED luminaires with higher degrees of protection and well-thought-out designs help to increase service intervals and reduce maintenance costs
Glare limitation
  • Shiny metal surfaces carry the risk of direct glare and glare by reflection, which have a negative impact on error rates, concentration and fatigue
  • To reduce disruptive light reflections and the subjective sensation of glare, luminaires with uniform, homogeneous light-emitting surfaces are recommended
  • Lateral and parallel arrangement of luminaires to the production line reduces undesired light reflections even further

工业与工程

Food

Visual quality inspections
  • Visual checks before packaging to check whether products meet freshness and quality requirements
  • The use of light sources with high colour rendering guarantees reliable assessment of the smallest colour nuances
Extreme temperatures
  • There are often very high temperatures in production areas and extreme minus temperatures for areas in which food is stored
  • Zumtobel specially developed products for the food industry designed for long-term use under extreme conditions from -40°C up to +50°C
Standards & guidelines
  • Lighting is subject to strict guidelines in relation to product design and quality
  • The minimum standards for safe production of food products are determined by standards and concepts, such as IFS, BRC or HACCP
    • Protection against falling splinters
    • Surfaces are easy to clean

工业与工程

Chemicals and pharmaceuticals

Easy maintenance
  • Maintenance work can be a complex task in clean rooms because clean room qualification has to be ensured and validated again
  • Clean room luminaires should also be capable of being maintained from above technical areas so as not to impair clean room integrity and to minimise maintenance costs
Clean rooms
  • More and more products are produced in clean rooms in accordance with the requirements of DIN EN ISO 14644 or GMP
  • Luminaires must meet the following requirements in these strictly controlled areas:
    • Hygienic design due to the smoothest possible surface, high IP degree of protection against dust or moisture penetration into the luminaire housing
    • Resistant surfaces for regular cleaning and/or disinfection (light sources must be resistant to aggressive cleaning agents and biologically resistant)
Demanding visual tasks
  • High illuminance and low glare values for demanding visual tasks in laboratories
  • Disruptive light reflections can be reduced by luminaires with homogeneous light-emitting surfaces
  • Individually adjustable workplace luminaires supplement the general lighting concept

工业与工程

Car parks and quality inspection

Lighting is used around the clock.
 
  • A combination of an energy-efficient LED lighting solution and corridor-function control system keeps operating costs low
     
  • Vertical illuminance is crucial for safe parking and safely crossing driving lanes
     
  • Light distribution should be as wide as possible for uniform illumination due to the low overall height
     
  • Pleasant room atmosphere due to slight indirect share
Quality inspectors need high concentration to identify and correct even the smallest errors and irregularities.
 
  • Optimum lighting conditions are a prerequisite for this
     
  • In addition to general lighting, workplace lighting that is adapted to the inspection activity is used (e. g. with increased illuminance or special light colour)

工业与工程

Wood, paper, textiles and agriculture

This application is characterised by stubborn dirt and ammonia emissions that come from animal husbandry and storing manure.
 
  • Luminaires with an extra degree of protection and materials resistant against gases and aggressive cleaning agents released in barns (especially*principally PMMA)
     
  • Energy-saving LED lighting solution for large halls and long operating times
Atmospheres with increased dust and/or fibre accumulation lead to production sites being classed as having increased fire hazards.
 
  • Luminaires with a limited surface temperature and higher degree of protection for areas at risk of fire (marked with "D")
     
  • The label confirms that the luminaire’s outer surfaces, on which easily flammable substances can accumulate, do not exceed the limit temperatures specified in EN 60598-2-24 and provide the required protection against the penetration of solid and liquid foreign objects

工业与工程

10. Project design principles: typical light distribution in industry

Work spaces with very demanding visual tasks
 
  • Reflection-free, uniform light with high illuminance for undisturbed work
Vertical surfaces

 
  • Intense, even illumination of vertical surfaces, e.g. shelves, machines with lateral visual tasks, large objects such as aeroplanes, trains, etc.
Production areas
 
 
  • Uniform, efficient illumination of large areas
  • Lighting solution works just as well after alterations
  • Wide beam or narrow beam, depending on the room height

工业与工程

Project design principles: typical light distribution in industry

Low spaces
 
 
  • Even illumination of low spaces (e.g. underground garages)
  • Additional indirect light share for ceiling illumination for a friendly appearance
Storage areas
 
 
  • Uniform, efficient illumination of large areas
  • Lighting solution works just as well after alterations
  • Wide beam or narrow beam, depending on the room height
Quality checks/inspection workplaces
 
 
  • Light has to be precisely adjusted to the task at hand in terms of light colour (colour rendering), light direction, amount of light and the position of the lighting
  • Additional workplace-related lighting
  • Flat, shadowless light
  • Different colour temperatures

工业与工程

NOW: Light that pays for itself.

Today's modern lighting will already be outdated by tomorrow. With our NOW service agreement, we are able to provide you with a constantly up-to-date and properly maintained lighting system. The basis of the agreement is not about selling luminaires but about guaranteeing future lighting performance, such as illuminance. You only pay for ongoing operation.
  • Always state-of-the-art technology
  • Comprehensive, expert service from a competent partner
  • The best light without investment

http://now.zgservices.com/en/

工业与工程

了解更多关于 工业与工程
+

项目案例

维斯兄弟公司
奥地利,Pöchlarn
业主: 维斯兄弟公司,奥地利,Lauterach
维斯兄弟公司是一家欧洲最知名的运输物流公司。公司总部在奥地利福拉尔贝格的Lauterach,与奥德堡公司具有长期的合作关系。目前这一合作得到了延续:奥德堡公司为维斯兄弟公司在Pöchlarn的一间2250平方米的物流大厅换下了老式的日光灯管,装上了模块式光带解决方案TECTON LED。

LED能效高,维斯兄弟公司在新建和改建物流根据地时非常看重这一点。在更新Pöchlarn项目时,不仅仅是出于对生态的考量而选择了TECTON LED,因为这一解决方案同时也大大提升了功能性和经济性。“我们当时要找到一种适合工业化的解决方案,在这个基础上,我们可以对不同的大厅区域做出不同的照明,以满足不同的规范要求”,维斯兄弟公司不动产和物业管理部主任Markus Nigsch先生这样解释道。这一点也正是对现代物流公司设施的最关键的要求。例如动感传感器就必须毫无疑问地融入到这个系统里。之所以选择了奥德堡系统的一大原因是,这一系统的维护成本极低:光带和承载轨都是根据即插即用的原理设计的。无论在连接承载轨道元件还是在更换灯具时都不需要工具。此外,LED的使用寿命平均长达10年,因此大大延长了这一解决方案的维护周期。

在对TECTON LED的二氧化碳排放上,Markus Nigsch将其和从Pöchlarn物流大厅退役的日光灯管做了一个比较:“每年的用电量从原来的120万千瓦小时降低到465000千瓦小时。这就意味着,与照明相关的二氧化碳排放量每年降低几乎139吨,仅仅是以前总量的38.6%。”

奥德堡公司为维斯兄弟公司在其它基地提供了LED方案,这些方案也同样取得了相近的积极结果。这些基地是在奥地利Wels的物流中心,在捷克Jeneč的物流中心,在总部Lauterach的物流大厅和办公楼等等。

Zumtobel. The Light.

share it


照明解决方案
Halle 100 VW Motorenwerk
Chemnitz,德国
业主: 大众汽车Volkswagen AG, Wolfsburg , 德国
建筑师: IC-L Ingenieur Consulting Langenhagen GmbH & Co. KG Langenhagen 德国
照明设计: Volkswagen AG, Wolfsburg 德国
电气顾问: Volkswagen Elektroplanung, 德国
电气安装: Voith Industrial Services GmbH, 德国
大众汽车在规划时提出的原则是“从产品到工厂”。因为最近几年大众汽车在研发和落实创新和环保发动机技术方面取得的成就,在将来也要体现在生产基地的建筑上。到2018年大众汽车要成为世界上最环保的汽车生产厂家。在Chemnitz建造的这个新工厂大厅100就是向这个目标迈进的一步。

2013年11月这个项目被德国可持续发展建筑协会(DGNB) 授予金奖。因为大厅的扩建符合德国可持续发展建筑协会的标准目录中罗列的高要求,它兼顾了经济、环保和有益客户的整体考量。以“提高可持续发展,降低环保负荷”为座右铭,在Chemnitz召开多次研讨会,深入探讨降低能耗问题,而核心围绕着全方位兼顾生产流程。因此对组装设备的高效节能进行研究,充分挖掘各种优化潜力。而开拓性的LED照明技术也为达到这个目标贡献了一份力量。

在机加工车间,高科技的加工中心和几乎全自动、复杂的生产线控制着生产流程。这里的要求是均匀的基础照明,达到300 Lux中间值。客户希望灯具可以调光,且光带要集成应急照明。奥德堡采用光带系统TECTON LED和集成的紧急照明满足客户了的所有要求。另外DIMLITE模块可以高效控制光带。

Zumtobel. The Light.

share it


照明解决方案
亚历山大•伯克尔公司
德国 弗赖堡
业主: 亚历山大•伯克尔公司 弗赖堡(德国)
建筑师: Freyler Industriebau GmbH肯青根(德国
电气顾问: Planungsgruppe Burgert沃尔夫韦勒(德国)
电气安装: El. Geppert布赖萨赫(德国)

两个应用场景,一种解决方案

亚历山大•伯克尔公司扩建了他们的生产基地,建造了占地2600平方米的仓库和毗邻的办公大楼。作为弗莱堡ECOFIT推广计划的参与者,这家以弗赖堡为基地的电器批发商抓住每个机会,利用最新技术,实现既环保又经济高效的运营模式。奥德堡照明创新照明概念意在保持高品质照明的同时,为降低能耗作出贡献。

新的三层行政大楼是使用LED光源的最佳选择。办公区域内没有柱子和任何支撑结构,可以灵活的利用地面空间。奥德堡照明提出了一种现代办公室的均匀照明概念,基于定制的CRAYON LED下照灯的照明解决方案:在天花板上嵌入安装了122盏方形CRAYON LED下照灯和625mm特殊尺寸48W灯,温暖的光色(4000K)营造了均衡的、令人愉快的照明环境。此外,照明方案所选用的灯具还有使用寿命长,光色稳定,免维护且可调光的特点。

仓库的特点在于采用了实用而节能的建筑结构,可以通过众多的天窗尽可能的利用自然采光。而人工照明只被设计用于作为自然采光的一种补充。设计师选择了经过反复测试的TECTON连续照明系统为仓库提供环境照明。这一模块化的连续照明系统非常适合在工业领域应用,所提供的照度能够保证符合300lx的应用标准要求。该系统可以灵活扩展,还能将反射镜和应急照明灯具集成进去。

CRAYON LED下射灯防护等级达到IP 44,可以用于潮湿环境。这款12W下射灯可以达到与50W卤素灯或18W紧凑型荧光灯相同的照度。这使得此款灯具能够很方便替代传统的下射灯产品,而且这款采用LED光源的灯具更高效,更耐用。

Zumtobel. The Light.

share it


照明解决方案
ASEAG Verkehrsbetriebe
德国 亚琛
业主: SEAG Verkehrsbetriebe Aachen (DE) 亚琛(德国)
电气安装: Frings Elektrotechnik, Alsdorf (DE) 阿尔斯多夫(德国)

节能的能源供应商

当你步入Verkehrsbetriebe位于亚琛的机修车间,引人注目的不仅是那些公共汽车,愉快而明亮的灯光也给人留下了深刻的印象。事实上,这些采用了最新技术的照明设备,其节能效果也非常显著。

这两间宽敞的车间,主要用于对公共汽车进行维修和清洗,其中有280辆隶属于亚琛电车和公用事业公司,而其余150辆则隶属于其他公司。由于车间24小时工作,因此照明在运营成本中占了很大的比重。原有系统的整体安装负载高达26000W,每天需运行18小时。事实上,车间安装了大型天窗本可以很好的利用自然光。

而在新系统中,设计师选用了更高效的可调光SCUBA防雾灯具,并配以T5光源,在较小的那个车间里,只需18000W的安装负载,就能达到550~600lux的标准照明要求。每个独立的SCUBA灯具都和LUXMATE专业控制系统,以及外置日光感应器相连,能够根据照明需求自动调光或关闭灯具。即便在阴天,实际用电量也很少超过12000W,而晴天实际用电量能降低到500W!这就相当于节省了60%的能耗,而存在感应器节约的能耗还没有计算在内。在使用了存在感应器后,当特定区域内无人时,系统会自动关闭3~4盏相关区域的灯。在较为宽敞的那个车间里,新设备的节能效果更为明显,平均总安装负载从58000W降到了30300W。晴天时,实际用电量通常在14500W左右。这样的节能效果,意味着新系统只需2年就能收回投资成本。

应急照明也按最新标准进行了升级,在轨道中安装了使用大功率LED光源的RESCLITE应急灯。在使用了高效的灯具,并对光分布进行了优化的设计后,只需在挑高的天花上安装几盏灯,就能达到应急照明的相关标准要求。由于封装的LED光源能耗极小,灯具的安装负载仅为5W,而在非常开模式下,它的能耗更是只有1.5W。

Zumtobel. The Light.

share it


照明解决方案
Parker Hannifin & Co.KG
德国 比勒费尔德
业主: Parker Hannifin GmbH & Co.KG, Bielefeld (DE) 比勒费尔德(德国)
建筑师: Robert Wiehofsky, Podufal + Wiehofsky, Löhne (DE) 勒讷(德国)
电气顾问: Fred Hölters, Elplan Ingenieurgesellschaft, Minden (DE) 明登(德国)
电气安装: Schlau Elektrotechnik GmbH, Lemgo (DE) 莱姆戈(德国)

从18米高空照射出的高品质灯光

Parker Hannifin公司在比勒费尔德的新物流中心造型奇特——高天棚的仓库中18米高的货架上共容纳了15000个托盘。灯光必须保证在最下层的货架上也能达到200lux的照度,这样才能确保快速、无误的对所有的产品条码进行扫描。从一开始,TECTON连续照明系统就凭借其出色的照明质量和高能效的特点给人们留下了深刻的印象。该系统使用了窄角度反射器和1x80 W的光源,能轻松达到客户所需的照度水平。同时,TECTON的模块化系统设计和易安装的特性,能方便的根据客户需求进行扩建或重建。应急照明也被集成到了连续照明系统中,即便遇到紧急情况,系统依然能够提供足够的照明。在每条走道上都在11极轨道系统中安装了3个灯用于应急照明。

装有窄角度反射器的TECTON也被用在8米高的成品发运跨上。由于发运跨的工作分3班倒,所以照明系统必须保证周一至周五的连续运转。连续照明系统可以根据需要开启1/3或2/3的灯具,以达到节能效果。

管理员工作区和高管工作区的照明方式截然相反:SCONFINE线吊灯、PANOS Q下照灯和SLOTLIGHT线条灯沿矩形边线安装,灯光交错,仿佛为访客演出一场令人兴奋的灯光合奏。预设的照明场景由LUXMATE情感照明管理系统控制,只需按下开关就能自动运行。嵌入式MELLOW LIGHT IV灯具和KAREA落地灯在办公区域内,通过合理调节直接/间接灯光的比率,模拟日光照明场景,营造出无眩光的工作环境。在食堂里,设计师选用灯光柔和的SCONFINE线吊灯营造出平静、轻松的气氛。灯光经由悬挂下来的曲面造型元素提供的大型承光面反射下来,强调出愉快的照明效果。

Zumtobel. The Light.

share it


照明解决方案

建议/ 咨询?

谢谢!

国家
lightlive
SOCIAL MEDIA